Name of the trade: - Welder (Gas and Electric)

No. of units in 1^st shift       :                                  In 2^nd shift    :                                     In 3^rd shift    :

Total Units   : 1+1=2

Sl.

No.

Name of the General Machinery and Installation

Number required for  one unit as per  NCVT norms / syllabus

Total Number  of equipment required for the total units affiliated

Total number actually available for all the units

Indicate shortage if any

      1

2

3

4

5

6

A. TRAINEES TOOL KIT ( For each additional unit trainees tool kit Sl. 1-15 is required additionally)

1

Welding helmet fiber

1+1 Units

20+1 Nos.

20+1 Nos.

---Nil---

2

Welding hand shield fiber

--do--

20+1 Nos.

20+1 Nos.

---Nil---

3

Chipping hammer

with metal handle 250 Grams

--do--

20+1 Nos.

20+1 Nos.

---Nil---

4

Chisel cold

flat 19 mm x 150 mm

--do--

20+1 Nos.

20+1 Nos.

---Nil---

5

Centre punch

9 mm x 127 mm

--do--

20+1 Nos.

20+1 Nos.

---Nil---

6

Dividers

200 mm

--do--

20+1 Nos.

20+1 Nos.

---Nil---

7

Stainless steel rule

300mm

--do--

20+1 Nos.

20+1 Nos.

---Nil---

8

Scriber

150 mm double point

--do--

20+1 Nos.

20+1 Nos.

---Nil---

9

Flat Tongs

350mm long

--do--

20+1 Nos.

20+1 Nos.

---Nil---

10

Hack saw frame

fixed 300 mm

--do--

20+1 Nos.

20+1 Nos.

---Nil---

11

File half round

bastard 300 mm

--do--

20+1 Nos.

20+1 Nos.

---Nil---

12

File flat

350 mm bastard

--do--

20+1 Nos.

20+1 Nos.

---Nil---

13

Hammer ball pane

1 kg with handle

--do--

20+1 Nos.

20+1 Nos.

---Nil---

14

Tip Cleaner

--do--

20+1 Nos.

20+1 Nos.

---Nil---

15

Try square

6”

--do--

20+1 Nos.

20+1 Nos.

---Nil---

B. INSTRUMENTS AND GENERAL SHOP OUTFIT - For 2 (1+1) units no additional items are required

16

Spindle key

--do--

8 Nos. (2 for each type of

gas)

8 Nos. (2 for each type of

gas)

---Nil---

17

Screw Driver

300mm blade and 250

mm blade

--do--

1 each

1 each

---Nil---

18

Number punch

6 mm

--do--

2 set

2 set

---Nil---

19

Letter punch

6 mm

--do--

2 set

2 set

---Nil---

20

Magnifying glass

100 mm dia.

--do--

2 Nos.

2 Nos.

---Nil---

21

Universal Weld measuring gauge

--do--

2 Nos.

2 Nos.

---Nil---

22

Spanner D.E.

6 mm to 32mm

--do--

2 sets

2 sets

---Nil---

23

C-Clamps

10 cm and 15 cm

--do--

2 each

2 each

---Nil---

24

Hammer sledge

double faced 4 kg

--do--

2 No.

2 No.

---Nil---

25

S.S tape

5 meters flexible in case

--do--

5 No.

4  No.

1

26

H.P. Welding torch

with 5 nozzles

--do--

2 sets

2 sets

---Nil---

27

Oxygen Gas Pressure

regulator double stage

--do--

2 Nos.

2 Nos.

---Nil---

28

Acetylene Gas Pressure

regulator double stage

--do--

2 Nos.

2 Nos.

---Nil---

29

CO2 Gas pressure regulator

with flow meter

--do--

2 set

2 set

---Nil---

30

Argon Gas pressure regulator

with flow meter

--do--

2 set

2 set

---Nil---

31

Metal rack

182 cm x 152 cm x 45 cm

--do--

1 No.

1 No.

---Nil---

32

First Aid box

--do--

1 No.

1 No.

---Nil---

33

Steel lockers

with 8 Pigeon holes

--do--

2 Nos.

2 Nos.

---Nil---

34

Steel almirah / cupboard

--do--

4 Nos.

4 Nos.

---Nil---

35

Black board and easel with stand

--do--

1 No.

1 No.

---Nil---

36

Flash back arrester (torch mounted)

--do--

4 pairs

4 pairs

---Nil---

37

Flash back arrester (cylinder

mounted)

--do--

4 pairs

2 pairs

2

38

Multiangle magnetic clamp set

Metal base (18x10x10 cm)

--do--

one

One

---Nil---

GENERAL SHOP OUTFIT

39

Welding Transformer

with all accessories (400A, OCV 60–100 V,

60% duty cycle)

--do--

1 set

1 set

---Nil---

40

Welding Transformer (or) Inverter based welding machine (IGBT)

with all accessories (300A, OCV 60 – 100 V,

60% duty cycle)

--do--

1 set

1 set

---Nil---

41

D.C Arc welding rectifiers set with all accessories

(400 A. OCV 60 – 100 V,

60% duty cycle )

--do--

1 sets

1 sets

---Nil---

42

GMAW welding machine

400A capacity with air cooled torch, Regulator, Gas pre-heater, Gas hose

and Standard accessories

--do--

1 set

1 set

---Nil---

43

AC/DC GTAW welding machine

with water cooled torch 300 A, Argon regulator, Gas hose, water

circulating system and standard accessories.

--do--

1 set

1 set

---Nil---

44

Air Plasma cutting equipment

with all accessories, capacity to cut 12 mm

clear cut

--do--

1 set

1 set

---Nil---

45

plasma cutting system.

15KW

--do--

1 No.

1 No.

---Nil---

46

Auto Darkening Welding Helmet

--do--

5Nos.

3 Nos.

2

47

Spot welding machine

15 KVA with all

accessories

--do--

1 set

1 set

---Nil---

48

Portable gas cutting machine (PUG)

capable of cutting Straight &Circular with all

accessories

--do--

1 set

1 set

---Nil---

49

Pedestal grinder fitted with coarse and medium grain size grinding

wheels

300 mm dia.

--do--

2 No.

2 No.

---Nil---

50

Bench grinder fitted with fine grain size silicon carbide green grinding

wheel

150 mm dia.

--do--

1 No.

1 No.

---Nil---

51

AG 4 Grinder

--do--

4 Nos.

4 Nos.

---Nil---

52

Suitable gas welding table

with fire bricks

--do--

2 Nos.

2 Nos.

---Nil---

53

Suitable Arc welding table

with positioner

--do--

6 Nos.

4 Nos.

2

54

Trolley for cylinder (H.P. Unit)

--do--

2 Nos.

2 Nos.

---Nil---

55

Hand shearing machine capacity

cut 6 mm    sheets and

flats

--do--

1 No.

1 No.

---Nil---

56

Power saw machine

18’’ or blade size 450 mm

--do--

1 No.

1 No.

---Nil---

57

Portable drilling machine

(Cap. 6 mm)

--do--

1 No.

1 No.

---Nil---

58

Oven, electrode drying

0 to 350°C, 10 kg capacity, depth 450mm to 500 mm,intake

capacity 10 kg

--do--

1 No.

1 No.

---Nil---

59

Work bench

340x120x75 cm with 4 bench vices of 150 mm

jaw opening

--do--

4 sets

4 sets

---Nil---

60

Oxy Acetylene Gas cutting blow pipe

--do--

2 sets

2 sets

---Nil---

61

Oxygen, Acetylene Cylinders **

--do--

2 each

2 each

---Nil---

62

CO2 cylinder **

--do--

2 Nos.

2 Nos.

---Nil---

63

Argon gas cylinder **

--do--

2 Nos.

2 Nos.

---Nil---

64

Anvil 24  sq. inches working area with

stand

--do--

1 No.

1 No.

---Nil---

65

Swage block 5048

Cast iron 16x16x16 inch

--do--

1 No.

1 No.

---Nil---

66

Magnetic particle testing Kit #

--do--

1 set

1 set

---Nil---

67

Fire extinguishers (foam type and

CO2type)

--do--

1. No.

1. No.

---Nil---

68

Fire buckets with stand

--do--

4 Nos.

4 Nos.

---Nil---

69

Portable abrasive cut-off machine

--do--

1 No.

1 No.

---Nil---

70

Suitable Gas cutting table

--do--

1 No.

1 No.

---Nil---

71

Welding Simulators for SMAW/GTAW/GMAW

--do--

1 each

(Optional)

1 each

(Optional)

---Nil---

72

Water cooled induction welding/ Brazing machine

200-250 Amp., induction

coil length 3 inch and 2.5

inch

--do--

1

1

---Nil---

73

Plastic welding machine with hot air gun

temp. display, variable temp., PE,PP& PVC sheet or pipe welding control

with stand. Accessories.

--do--

1

1

---Nil---

74

Swaging and flooring tool kit 45⁰

tubing

1/8 to ¾ inch

--do--

---Nil---

C. CONSUMABLE

75

Leather Hand Gloves

14”

--do--

20 pairs

20 pairs

---Nil---

76

Cotton hand Gloves

8”

--do--

20 pairs

20 pairs

---Nil---

77

Leather Apron leather

--do--

20 Nos.

20 Nos.

---Nil---

78

S.S Wire brush

5 rows and 3 rows

--do--

20 Nos. each

20 Nos. each

---Nil---

79

Leather hand sleeves

16”

--do--

20 pairs

20 pairs

---Nil---

80

Safety boots for welders

Size 7,8,9,10

--do--

20pairs

20pairs

---Nil---

81

Leg guards leather

--do--

20pairs

20pairs

---Nil---

82

Rubber hose clips

½"

--do--

20 Nos.

20 Nos.

---Nil---

83

Rubber hose oxygen

8 mm dia X 10 Mtr. long as per BIS

--do--

2 Nos.

2 Nos.

---Nil---

84

Rubber hose acetylene

8 mm dia X 10 Mtr. long

as per BIS

--do--

2 Nos.

2 Nos.

---Nil---

85

Arc welding cables multi cored

copper

400/ 600 amp as per BIS

--do--

45 mts. each

45 mts. Each

---Nil---

86

Arc welding single coloured glasses

108 mm x 82 mm x 3 mm. DIN 11A &12 A

--do--

34 Nos.

34 Nos.

---Nil---

87

Arc welding plain glass

108 mm x 82 mm x 3 mm.

--do--

68 Nos.

68 Nos.

---Nil---

88

Gas welding Goggles

with Colour glass 3 or 4A

DIN

--do--

34 Nos.

34 Nos.

---Nil---

89

Safety goggles plain

--do--

34 Nos.

   30 Nos.

4

90

Spark lighter

CUP lighter for welding

--do--

6 Nos.

6 Nos.

---Nil---

91

AG 4 Grinding wheels

--do--

50 Nos.

50 Nos.

---Nil---

92

Earth clamp

600A

--do--

6 Nos.

6 Nos.

---Nil---

93

Electrode holder

600 amps

--do--

6 Nos.

6 Nos.

---Nil---

94

Die penetrant testing kit

--do--

1 set

1 set

---Nil---

95

Anti spatter spray can

100 to 300 ml

--do--

5 Nos.

5 Nos.

---Nil---

96

GMAW Torch nozzle tip

Size 0.8, 1.0, 1.2 (in mm)

--do--

5 Nos. each

5 Nos. each

---Nil---

97

TIG welding torch ceramic nozzle

Size 3,4,5,6,8

--do--

4 Nos. each

4 Nos. each

---Nil---

98

Tungsten electrode

1.0, 1.6, 2.0 (in mm),

length 150 mm

--do--

5 Nos. each

5 Nos. each

---Nil---

99

Brass filler wire

1.0mm, 2.0 mm

--do--

---Nil---

100

AG4 cutting wheels

--do--

100 Nos.

       82Nos.

18

101

CCMS filler wire

1.0 mm

--do--

4 Kg

4 Kg

---Nil---

102

Brass filler wire

1.0 mm

--do--

4 Kg

4 Kg

---Nil---

103

Copper filler wire

1.0 mm

--do--

4 Kg

4 Kg

---Nil---

104

Flux for Brass

--do--

500 Gram

500 Gram

---Nil---

105

Flux for Copper

--do--

500 Gram

500 Gram

---Nil---

D. CLASS ROOM FURNITURE FOR TRADE THEORY

106

Instructor’s table and Chair (Steel)

--do--

1 set

1 set

---Nil---

107

Students chairs with writing pads

--do--

20 Nos.

20 Nos.

---Nil---

108

White board

size 1200mm X 900 mm

--do--

1 No.

1 No.

---Nil---

109

Instructor’s laptop with latestconfiguration pre-loaded with

operating system and MS Office package.

--do--

1No.

1No.

---Nil---

110

LCD projector with screen.

--do--

1No.

1No.

---Nil---

111

Welding Process, Inspection& codes DVD/ CDs.

--do--

1 set each optional

1 set each optional

---Nil---